4Jul

Cider Tap Conversion: Step-by-Step Guide to Upcycle Your Old Kegerator

Upcycling your old kegerator into a cider tap system is a rewarding project that allows you to enjoy a fresh, perfectly poured cider at home. The Cider Tap Conversion Project #07 is a comprehensive guide designed to help you transform your existing kegerator into a specialized cider dispenser. This step-by-step tutorial will cover everything from installation to troubleshooting, maintenance, and optimization, ensuring that your converted kegerator performs optimally and delivers a perfect pour every time.

Tools Required

  • Cider tap conversion kit (includes cider tap faucet, beer line, and connectors)
  • Adjustable wrench
  • Screwdriver
  • Drill with bits (for faucet installation)
  • Silicone sealant
  • Teflon tape
  • CO2 tank (if using forced carbonation)
  • Kegerator CO2 regulator
  • Beer line cleaning kit
  • Air compressor (optional, for keg pressurization)
  • Replacement seals (if necessary)
  • Safety gloves

Installation: Converting Your Kegerator into a Cider Tap System

Before beginning the conversion process, it’s important to gather all required tools and ensure that your kegerator is powered off and completely disconnected. The installation process involves replacing the beer tap faucet with a cider tap faucet, installing cider-specific beer lines, and connecting the CO2 tank to the system if forced carbonation is required.

  1. Remove the Existing Beer Tap Faucet
    Start by removing the current beer tap faucet from the kegerator. Use an adjustable wrench to unscrew the faucet from the tower. If your kegerator doesn’t have a tower, you may need to remove the existing faucet from the front panel.
  2. Install the Cider Tap Faucet
    Attach the cider tap faucet to the tower or front panel of your kegerator. Ensure it’s tightly secured and that there are no gaps. Depending on the design of your kegerator, you may need to drill a hole to mount the faucet. Use silicone sealant to prevent any leaks at the base of the faucet.
  3. Install the Cider-Specific Beer Lines
    For optimal cider flow, replace the beer lines with cider-specific tubing. This tubing is often thicker than beer lines to ensure that the cider maintains its carbonation and doesn’t foam excessively. Secure the new tubing with appropriate connectors to the cider tap faucet and keg.
  4. Connect the CO2 Tank
    If your cider is being force-carbonated, connect the CO2 tank to the keg using the regulator. Set the CO2 pressure according to the desired level of carbonation for cider, usually around 10-12 psi. If you’re using a naturally carbonated cider, you can skip this step.
  5. Check for Leaks
    After installation, carefully inspect all connections for leaks. Turn the CO2 tank on and apply a small amount of soapy water around the fittings to check for bubbles. If you detect a leak, tighten the connections or use Teflon tape to seal them.

Adjustment and Optimization for Better Performance

Once your Cider Tap Conversion Project #07 is installed, it’s crucial to fine-tune the system for the best performance. Proper adjustment ensures that your cider is dispensed smoothly without excess foam and maintains the correct level of carbonation.

  1. Adjust the CO2 Pressure
    Adjust the CO2 regulator to maintain the right pressure for cider. Too much pressure can cause excessive carbonation, while too little pressure can result in flat cider. Start at 10-12 psi and adjust based on the results. You can increase or decrease the pressure slightly depending on your preference for carbonation.
  2. Optimize the Beer Lines for Temperature and Flow
    Ensure that the beer lines are properly insulated and run directly from the keg to the faucet. Insulation is key in preventing temperature fluctuations that could affect the quality of the cider. Additionally, check the length of the beer line to avoid excessive resistance, which can lead to slower pours or poor carbonation.
  3. Clean the System Regularly
    To ensure that the cider flavor isn’t affected by old residue, it’s essential to clean the beer lines and faucet every few weeks. Use a beer line cleaning kit with an appropriate cleaning solution to flush the lines. Cleaning will prevent the build-up of yeast or bacteria, which can spoil the cider’s taste.

Troubleshooting Common Setup Issues

While converting your kegerator into a cider tap system, you may encounter a few common setup issues. These problems can easily be resolved with the right approach.

  1. Excessive Foam
    If your cider is pouring with excessive foam, this could be caused by too high of a CO2 pressure, improper line length, or temperature issues. First, reduce the CO2 pressure to the recommended range (10-12 psi) and ensure your beer lines are the appropriate length. Also, check that the kegerator is kept at a consistent, cold temperature (around 38°F).
  2. Flat Cider
    If your cider is coming out flat, it might be due to insufficient CO2 pressure. Check the CO2 tank and regulator settings, ensuring they are set to the correct pressure. Additionally, verify that the keg is sealed properly, as any leaks will prevent carbonation from being maintained.
  3. Leaks at the Faucet or Connections
    Leaks can occur at the faucet or any of the connections. If you find a leak, turn off the CO2 supply and tighten all connections. Apply Teflon tape to threaded connections to ensure a tight seal. If the faucet itself is leaking, it may need to be replaced or reseated.

Maintenance: Keeping Your Cider Tap System in Top Shape

Proper maintenance of your converted kegerator will ensure that it continues to function well and delivers perfect cider every time. Here are a few essential maintenance tips.

  1. Regular Cleaning of the Beer Lines and Faucet
    Clean the beer lines and faucet regularly to prevent the growth of bacteria or yeast. Use a commercial cleaning solution and follow the instructions for cleaning the lines thoroughly. Cleaning should be done at least once a month, or more frequently if you are frequently changing kegs.
  2. Check the CO2 Pressure
    Regularly check the CO2 tank pressure and refill it as necessary. Ensure the CO2 regulator is working properly and is set at the correct psi for cider. Over time, pressure regulators can become less accurate, so it’s a good idea to test the pressure periodically with a gauge.
  3. Inspect the Keg and Seals
    Inspect your keg and seals periodically. If you notice any wear or damage, replace the seals to prevent leaks. Keg maintenance also includes ensuring the keg is properly chilled and the cider stays at the right temperature.

Comparison with Similar Products

While the Cider Tap Conversion Project #07 is an excellent option for converting a kegerator to a cider dispensing system, there are other products on the market worth considering.

  • CiderTap System: This is an all-in-one cider dispensing system that requires no conversion. It is ideal for those who want a more specialized cider dispensing setup without modifying their existing kegerator.
  • Beer Keg Conversion Kits: These kits can be used to convert a beer kegerator into a cider dispenser. However, they often require additional parts, such as a regulator designed specifically for cider, to avoid carbonation issues.

The Cider Tap Conversion Project #07 stands out for its ease of installation and customization, making it a great option for DIY enthusiasts looking to repurpose an old kegerator.